INNOVATIVELY BUILT COMMUNITIES

WHY WAS MACKENCORE CREATED?

The construction industry has well known pain points in relation to speed, capacity, price and quality.

Paying close attention to the activity, challenges and needs of the industry’s largest developers, the founders of Mackencore envisioned a better way to overcome some of these challenges. Over the course of several years of ideation, design and engineering, and in consultation with a large cross section of industry leaders, the Mackencore solution was created.

WHAT IS MACKENCORE?

MACKENCORE is a next generation engineered permanent wall construction method that can replace or reduce columns, beams, block work and plastering to create a highly efficient and cost effective building solution. MACKENCORE most importantly fills a gap in the construction market in the areas of speed, capacity, quality and price.

HOW DOES MACKENCORE WORK?

MACKENCORE is a full shell and core system with all the design work (architectural and engineering), manufacturing and construction. The system is based on a permanent formwork process consisting of two fibre cement boards held together by a unique plastic stud, which determines the thickness of the wall. The panels are assembled cleanly and efficiently in the MACKENCORE factory and installed dry with 1st fix MEP embedments in place. The panels are then filled monolithically on site with reinforced concrete through an innovative pumping technology. Following completion and installation of the MACKENCORE shell and core system, the building is ready for MEP 2nd fix and finishes by third party contractors.

The Mackencore Difference

Speed

 

Faster ROI, Reduced Overheads:

Automation is at the heart of Mackencore. Our building solutions are innovative, customer focused and precision engineered. They ensure quicker return on investments by accelerating the pace of construction through deployment of cost-effective and efficient designs, specialized automations and value-engineered process flows. Our offsite manufacturing means ease of handling and alignment with faster installations. We provision all standard MEP embeds in place with minimal downtime; efficient thermal, fire and acoustic rating to superior aesthetics and surface finishes which results in minimal site disruptions, site debris and most importantly a significant reduction in project timelines.

capacity

 

Commitment to Large Scale:

Mackencore technology complies with international standards and building design codes. We streamline the processes, standardize operations and smartly incorporate automated systems including robotics to deliver better time management and operational efficiency which ultimately delivers higher production output. Our adaptive component integrations and continuous flow manufacturing helps to drive increased throughput resulting in decreased inventory and reduced operating expenses. As a result, Mackencore offers the construction market a “Best in Class” solution for large-scale projects.

HSE & Quality Assurance

 

Solid Structure, No Surprises, No Hidden Costs

Mackencore sets the highest values on the principles of health, safety, environment and total quality management. We work towards efficient, effective and robust structural designs, seamless insulation bridgings, sustainability and green concepts. The reduction in factory & onsite labor and large lifting equipment guarantees a reduction in potential risk instances. Our organizational mantra is to improve overall performance and work dynamics ensuring continuous improvements with minimal wastages focusing on the foundational aspects of six sigma, 5S, kaizen, kanban and other lean methodologies.

No Heavy Transport & Lifting

 

Cost & Environmental Benefits

The Mackencore building solution provides greater ecological sustainability over the life of the building. Mackencore displays safe building practices as a result of using lighter panels, reduced material handling, inventory, cranage and minimal site wastages. The panels are manufactured, logically sequenced and delivered to site to suit the construction program. This cuts down the lead times, guaranteeing faster build times; ensuring potential savings on cost with elevated thermal efficiency and sustainability benefits. Our onsite bespoke panel lifter is electrically driven, lightweight and mobile. Since we don’t require heavy-duty gas rigs for lifting we therefore reduce the environmental footprint of every project.

Flexible Scalability

 

Adaptable to Market Requirements

The Mackencore solution is reliable, adaptable and custom tailored to meet a projects specific requirements. Every aspect of the Mackencore panels are customizable. Different stud configurations can be used to achieve different wall thicknesses. PUR thickness and density can be modified for the various thermal ratings as required. Modifications to incoming FCB can control wall dimensions. In other words our Modular assembly has limitless combinations. Our solutions are enabled and enhanced to match the growing desires of construction, to react faster to the needs of the business, to manage concurrent operations with improved agility ensuring high quality and safety standards, while driving greater operational and cost efficiencies.

 

Faster ROI, Reduced Overheads:

Automation is at the heart of Mackencore. Our building solutions are innovative, customer focused and precision engineered. They ensure quicker return on investments by accelerating the pace of construction through deployment of cost-effective and efficient designs, specialized automations and value-engineered process flows. Our offsite manufacturing means ease of handling and alignment with faster installations. We provision all standard MEP embeds in place with minimal downtime; efficient thermal, fire and acoustic rating to superior aesthetics and surface finishes which results in minimal site disruptions, site debris and most importantly a significant reduction in project timelines.

 

Commitment to Large Scale:

Mackencore technology complies with international standards and building design codes. We streamline the processes, standardize operations and smartly incorporate automated systems including robotics to deliver better time management and operational efficiency which ultimately delivers higher production output. Our adaptive component integrations and continuous flow manufacturing helps to drive increased throughput resulting in decreased inventory and reduced operating expenses. As a result, Mackencore offers the construction market a “Best in Class” solution for large-scale projects.

 

Solid Structure, No Surprises, No Hidden Costs

Mackencore sets the highest values on the principles of health, safety, environment and total quality management. We work towards efficient, effective and robust structural designs, seamless insulation bridgings, sustainability and green concepts. The reduction in factory & onsite labor and large lifting equipment guarantees a reduction in potential risk instances. Our organizational mantra is to improve overall performance and work dynamics ensuring continuous improvements with minimal wastages focusing on the foundational aspects of six sigma, 5S, kaizen, kanban and other lean methodologies.

 

Cost & Environmental Benefits

The Mackencore building solution provides greater ecological sustainability over the life of the building. Mackencore displays safe building practices as a result of using lighter panels, reduced material handling, inventory, cranage and minimal site wastages. The panels are manufactured, logically sequenced and delivered to site to suit the construction program. This cuts down the lead times, guaranteeing faster build times; ensuring potential savings on cost with elevated thermal efficiency and sustainability benefits. Our onsite bespoke panel lifter is electrically driven, lightweight and mobile. Since we don’t require heavy-duty gas rigs for lifting we therefore reduce the environmental footprint of every project.

 

Adaptable to Market Requirements

The Mackencore solution is reliable, adaptable and custom tailored to meet a projects specific requirements. Every aspect of the Mackencore panels are customizable. Different stud configurations can be used to achieve different wall thicknesses. PUR thickness and density can be modified for the various thermal ratings as required. Modifications to incoming FCB can control wall dimensions. In other words our Modular assembly has limitless combinations. Our solutions are enabled and enhanced to match the growing desires of construction, to react faster to the needs of the business, to manage concurrent operations with improved agility ensuring high quality and safety standards, while driving greater operational and cost efficiencies.

PANEL DESIGN

CUSTOM STUD

MACKENCORE’s patented stud ensures thickness of the wall and structural concrete as per structural design and incorporates insulation material.

FIBRE CEMENT BOARD

Quality fibre cement boards ensures straight and flush surfaces externally and internally.

POLYURETHANE INSULATION

We choose PUR insulation materials for better thermal efficiency and fire rating.

ON-SITE ASSEMBLY

FACTORY MADE PANELS

All panels are fully assembled through our patented and automated factory process. These panels are fitted with first fix MEP and insulation as per design requirements prior to packing and transporting.

TRANSPORT

We can transport up to 400 m2 light weight panels per truck and no heavy lifting required. We therefore avoid a common yet critical pain point in the construction logistics process.

INSTALLATION

MACKENCORE developed its own bespoke ancillary equipment boosting on-site efficiency. This greatly reduces arduous manual work resulting in worker fatigue.

CONCRETE POURING

MACKENCORE introduces self- compacting fibre-concrete along with special pumping units for clean and efficient pouring.

OUR TEAM

MACKENCORE consists of a strong leadership team of Industry professionals with a diverse set of skills developed over many years of both construction and manufacturing experience. The groups unique understanding of traditional construction bottlenecks and economic challenges enabled us to design, manufacture and assemble a proven construction system. As a result, the patented MACKENCORE system is more efficient and cost-effective than any large volume precast or traditional construction method currently available

20 years experience in precast, managing the largest manufacturers in UAE, specializing in automation, lean manufacturing and offsite modular
MARK CAMPBELL
CEO
Over 15 years experience with high performance concrete specializing in strategy & business setup
SOREN OSTERGAARD
VP
30 years C-Level media & marketing experience (MENA & ASEAN) specializing in digital transformation
WAYNE FOSTER
CMO
29 years in banking, wealth management, utility, real estate development, and a focus in business development; greenfield and brownfield
AHMED MANDORA
BOARD MEMBER
Over 20 years international business experience as an accountant with significant M&A experience in Europe, US and Middle East
JON OSBORNE
BOARD MEMBER
Legal expertise concentrating on corporate, commercial and sports areas covering work on brand and IP sale, acquisition, protection and licensing
GLENN SKIVINGTON
LEGAL ADVISOR

ENERGY EFFICIENCY & THE ENVIRONMENT

It is paramount for Mackencore to contribute positively to energy efficiency and the environment as part of Saudi Arabia’s 2030 vision.

HIGH-TECH MANUFACTURING

Automation and robotics is the most efficient way to disrupt the energy productivity in the construction industry.

EFFICIENT TRANSPORT

Locally sourced materials reduces fuel, emissions and cost, also enhancing local manufacturing as a key element to the 2030 transformation program.

BUILDINGS

Energy efficient buildings; Mackencore building system allows for significant improvement at limited cost. We would like to lead the way.

CO2 EMISSIONS

Rethinking of methodology, rethinking materials.

COntact US






25.107953
55.178616
24.497887
46.938834

Head Office

MACKENCORE LLC

Office 2102,

Sidra Tower, Al Sufouh

Dubai, United Arab Emirates

+971 4 565 6225

KSA Factory

MACKENCORE Saudi Industry Co.

Al Kharj Rd, #612, Block 55,

Al Fauzan Industrial City,

Riyadh, Saudi Arabia

+971 4 565 6225